Product Description
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Product Description
QLZ Chains feature symmetrically toothed link plates on both sides, enabling equal performance and precision during bilateral use. This design makes it an ideal solution for applications with changes in the direction of rotation or for multi-shaft drives. Their flexibility ensures they can easily handle these situations, providing reliable and consistent performance.
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
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FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Structure: | Tooth Chain |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Can Toothed Chains be Used in High-Speed Applications, and Limitations to Their Speed
Yes, toothed chains can be used in high-speed applications, but there are certain limitations to consider. Toothed chains are commonly employed in various industrial machinery and equipment where reliable power transmission is required at high speeds. However, their suitability for high-speed applications depends on several factors:
- Chain Type: Different types of toothed chains have varying speed capabilities. For example, roller chains are commonly used in high-speed applications due to their smooth operation, while silent chains or inverted tooth chains may have limitations at higher speeds.
- Design and Quality: The design and manufacturing quality of the toothed chain play a crucial role in its ability to handle high speeds. Precision manufacturing and quality materials are essential to reduce vibration, noise, and wear at high speeds.
- Lubrication: Proper lubrication is vital for reducing friction and wear in toothed chains operating at high speeds. Insufficient or improper lubrication can lead to accelerated wear and potential failure.
- Tension and Alignment: Maintaining proper tension and alignment of the chain is critical at high speeds. Inadequate tension or misalignment can cause the chain to jump or derail from the sprockets.
- Temperature: High-speed operations can generate significant heat due to friction. Ensure that the operating temperature remains within the chain’s specified limits to prevent premature wear or failure.
Limitations to Their Speed:
- Dynamic Loading: At high speeds, the dynamic loading on the toothed chain increases significantly. This can lead to higher stress levels on the chain’s components, potentially causing fatigue and reducing the chain’s life.
- Vibration and Noise: Toothed chains operating at high speeds can generate increased vibration and noise. Excessive vibration can be detrimental to the chain’s performance and may affect the surrounding machinery.
- Centrifugal Force: At high speeds, centrifugal force can impact the chain’s behavior, causing it to stretch and potentially come off the sprockets if not adequately tensioned.
- Wear and Fatigue: High-speed applications can accelerate wear and fatigue in the chain, necessitating more frequent inspections and maintenance.
Conclusion: Toothed chains can be used in high-speed applications, but their performance is subject to various factors and limitations. To ensure safe and reliable operation at high speeds, it’s essential to select the appropriate chain type, maintain proper tension and alignment, use quality materials, and provide adequate lubrication. Regular inspections, monitoring, and preventive maintenance are vital to address wear and mitigate the effects of high-speed operation on toothed chains.
Can I Use a Toothed Chain for Conveying Materials in Manufacturing or Production Processes?
Yes, toothed chains can be used for conveying materials in manufacturing or production processes. Toothed chains, also known as timing chains or synchronous chains, offer several advantages that make them suitable for material handling applications:
- Precise Synchronization: Toothed chains are designed to maintain precise synchronization between the chain and the sprockets. This ensures consistent and accurate movement of materials along the conveyor, making them ideal for applications where precise positioning is required.
- High Load-Carrying Capacity: Toothed chains are built to handle heavy loads and high-torque requirements. They are capable of conveying materials of varying sizes and weights, making them suitable for a wide range of manufacturing and production processes.
- Low Backlash: Toothed chains have minimal backlash, meaning there is minimal play or movement between the chain and sprockets. This characteristic ensures smooth and efficient material transfer without jerks or vibrations.
- Reduced Slippage: The toothed design of the chain prevents slippage between the chain and sprockets, providing reliable and consistent material transfer even under high load conditions.
- Wide Range of Applications: Toothed chains are used in various industrial applications, including packaging, assembly lines, automotive manufacturing, food processing, and more. Their versatility makes them suitable for different material handling tasks.
- Minimal Maintenance: When properly lubricated and maintained, toothed chains exhibit low wear rates, reducing the need for frequent maintenance and downtime.
Conclusion: Toothed chains are well-suited for conveying materials in manufacturing or production processes due to their precise synchronization, high load-carrying capacity, low backlash, and minimal maintenance requirements. When selecting a toothed chain for material handling applications, consider factors such as the required load capacity, conveyor speed, environmental conditions, and material characteristics to ensure optimal performance and reliability.
Advantages of Using a Toothed Chain in Power Transmission Systems
There are several advantages to using a toothed chain in power transmission systems:
- 1. High Efficiency: Toothed chains provide efficient power transmission due to their low frictional losses and minimal slippage.
- 2. Precision and Accuracy: The teeth on the chain mesh with the sprocket teeth, ensuring accurate and precise power delivery.
- 3. Large Load Capacity: Toothed chains can handle high loads, making them suitable for heavy-duty applications.
- 4. Compact Design: Compared to belt drives, toothed chains have a more compact design, saving space in the system.
- 5. Wide Speed Range: Toothed chains can operate at various speeds, making them versatile for different applications.
- 6. Long Service Life: Properly lubricated and maintained toothed chains have a long service life, reducing maintenance costs.
- 7. Shock Absorption: Toothed chains have some level of shock-absorbing capability, protecting the components from sudden impacts.
- 8. Reliability: Toothed chains are known for their reliability, making them suitable for critical applications.
- 9. Cost-Effective: Considering their longevity and low maintenance needs, toothed chains offer cost-effective power transmission solutions.
editor by CX 2023-08-17